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THE KEIRETSU
The Keiretsu system on average has exhibited superior performance compared with
both the anglo-saxon and continental european system. Japanese system is long-term
orientated, and groups could invest on the finance corporate turnarounds because the
considerable knowledge reduces the risk of failure.
Modularity
Product modularity not necessary a guarantee for the costumer satisfaction. The trend is
connecting product modularity with an organization modularity.
E.g. IBM leave everything, the only thing that is currently controlling is named “big data
computer”
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How to become a customer activated enterprise? the key issue is the modularity
structure. Companies in which everything changes fast, is requested someone really
young.. open-minded, flexible.
There is no longer the same routine like the old-type of companies. The customer
activated enterprise starts from the customer, they activate networks with partners
(supply network).
It’s not going to be close to customer activated cluster, cluster transforms to valuable
network in a lot of places around the world.
The difference between services and servitization. Slides 4. we have a company: Kraft.
In the offices they have obsolete documents, they have old copiers from many different
companies. When something is broke, they spent time to call different assistance.
Ricoh solved the problem of Kraft. The offer is based on new copiers (green and
multifunctional copiers). Ricoh wins for the interesting prices, for the first offer that they
made to Kraft.
Ricoh offered to Kraft a special team created for Kraft, for the assistance. That flexible
organization is perfect when Kraft wants to have interaction, relationship, customer
involvement.
da recuperare: digital economy and digital transformation.
Digitalization have a impact on the things that the company is doing. We see what this
type of technologies are (see the video in the slides). This set the base of mobility, which
are the opportunities standing on this? The company have a lot of interactions with the
stakeholders.
Get a feedback from the customer, get an opinion from the customer that use the
product. Imagine a company that has to buy a component from another country. The
buyer has to interact with the selle, social media could be used to have a more personal
connection between this 2 people.
Social media makes you to create a brand, all the social media to connect with the
people that now knows your product. After that you have to establish yourself, and
increase sales.
The blue oceans strategy:
Big data. 3D printer, in factories are not really something of new.
Google glass was a flop. The started idea was to replace the mobile phone with google
glass, the were called wearable technology. They weren’t comfortable, they weren’t so
fine, and they didn’t replaced the mobile phone well. people wants the phone.
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Look at this: sacmigroup (the company of the next week)
Alibaba, total digital based. gruppo elica (producing kitchen woods, they are the major
suppliers of ikea).
Attention to: investment protection, stability in production and quality.
Economic consequences: greater productivity, revenue growth, employment,
investments.
Key issues in trasformation: where to invest and where is not necessary. Open minded
application, value network and value management, business process management, new
CIO (Chief Information Technology)
Customizing Customization
look at the slides.
SACMI - seminary I
Sacmi started a 4.0 program. They started already this change with the technology. This
seminary is based on SACMI group. Pietro Cassani is the SACMI Group general
manager. A cooperative means that shareholders are part of the company.
The history of SACMI, that was born 1919, and in Italy the situation was really bad in
Italy.
Today the company located in Imola have over 1100 employees.
In SACMI they never copy competitors, they believe in innovation just to have
innovations. They want to have the idea, an innovation point that is original. This should
be sustainable, in order to achieve new markets. They never sacrifices the possibility to
make investment in the long term. So they always spend money to make future profits in
the long term.
They have experiences for the automation in the processes. For the tableware business
digitalization is the key issue, the second division is packaging. About packaging they
have: closures, containers, beverage. for the plastic caps they are working for nestle,
san benedetto. Containers are for medical industry, this type of containers are made to
create pills.
The third division is located in Milan (Rozzano), machines for food. There is a machine
to produce chocolate, that in the photo is squeezing cocoa seeds.
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They supply Ferrero, they are the main one. Also nestle and Mars. The mother company
is in Italy, but they have a lot of locations, all over the world.
SACMI has always invested in the network, 4.0 started in Germany, as an essential
value for its customer. With 4.0 we have new thing, IT is one of the key point. The new
services will provide for a permanent computer connection between the SACMI
reference points and the factories of its customers.
In the future, this connection will be extended to SACMI suppliers, in order to have a
total integration of the entire supply chain.
IT introduced in their sector, a network all dedicated to make very fast transmission
between machines. This allow them to create a different way to produce. For example
one machine is speaking to the others, and it’s controlling the others machines. There is
no lost time, no lost money. The founder of the industry 4.0, knows the main value of IT.
They decide to buy and to invest in IT company. They don’t want to buy from someone
else the IT. They want to be inside of this know-how, and to be sure that they are
protected, that their data are safe. It’s really easy for someone to go inside and take
information, to make a violation.
Simens,- in Germany is very famous. Is full dedicated to the digital innovation. Siemens
and other 3 companies created the industry 4.0
The new competences required by innovation: -problem solving
- informatic competence
- mathematical competence
- tecnologica competence
- basic technical training
- strong ability to work in teams
- knowledge of the context in which you operate.
Plant mean process, they need to have a large view. They could enlarge the processes
having a large vision. Marketing is important, they don’t have just to make the machine,
they have also find the way to respond to the customer. Marketing means create a
perfect solution for the customer, just with what the customer needs.
Supervisor:
0- field level : you control robot, mechanical sensors.
1-direct control level: to control machines
2- Plant supervisory level: supervision in the reparto.
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3-operations level: mom
4-Enterprise resource level: ERP
the difficulty is not to make a software, is to think what you have to know. which info you
need? the analysis is the main point, info that the company have to maintain.
Another important thing is the traceability on SACMI lines. bar code and QR code (data
matrix) are really important.
Energetic consumer; energy saving is one of the main topics. Features: -evaluation of
the consumer trends for the different energy sources.
-comparison of conceptions with the trend of environmental parameters or in line
acquired process.
-daily and monthly average consumption
-normalization of consumption according to the produced units or worked hours or other.
-association of consumption to different products/production lots
-comparing consumptions.
OEE means A (availability)x P (performance)xQ (quality) This means the possibility to
reduce the costs and to increase the quality. In past this wouldn’t be possibile, in the
past inf you wanted to increase the quality you had to increase also costs.
Predictive maintenance: diagnostic, combining vibrations analysis (a machine with
problems start to vibrate, and in few time the machine will be broken), ultrasonic
detection (noise is a key that tells you that something will happen to the machine),
thermography (the machine is hot? something will happen), oil analysis (is like to check
you blood, oil is the same for the machine),
Robotica is another important point of industry 4.0. Case history: Ceramica catalano, in
there is no man working inside, are working tighter just robot.
You talk about a case history, Ceramica Catalano has no employees inside, nut just
robots. where is ethic in this situation?
Virtual commissioning: know before producing something.
Accademy 4.0 : a real school, with professor from university. They decided to dedicate
3/4 days per month to know new things.
e.g. 3d printers are a new opportunity?
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Catalano, the best ceramics in the world. A company close to Rome, is the only
company in civet castellano making profits currently. They design all the sanitary by the
computers.
IBM - seminary II
Banks are customers of IBM. Data centers, softwares, services like clouds, IBM
purchases this from suppliers for consumers.
About money: 1.5 billion of dollars.
Technology products and technology services, everything associated to IT services is
sold. 90% of banks in the world are IBM customer, 23% US retailers are IBM customer,
90% of credit cards transactions are managed by IBM. IBM actually is the backbone of
the world economy. From the 80s we saw a transformation of IBM. IBM is investing
today in: -smart use of data
-data analysis
Everything started for IBM in a factory in USA, nowadays they don’t have everything
centralized in US. They have centralization in places where there are the most important
customer for them. This is the concept of: having the knowledge and put it in the right
place. Localization, many years ago, was different from today. Every year IBM from 1.5
billion dollars, reinvests 6% in research. Research means an important investment.
IBM global procurement - Bob Murphy is the CPO
Ginni Rometty is the CEO. IBM have an organization based on what they buy for
themselves and what they buy to sold again the customers. This is really important, the
third pilastro is “since we think to be a good organization” you can work as a good
organization.
e.g. cocacola decided to give to IBM some services, and like this there are a lot of
examples.
Servitization process. IBM is selling procurement capability, and this is also because a
lot of company find more easier to buy from outside (e.g. from IBM) this type of services.
This generates revenue for IBM. IBM spend money very well, but they have to generate
profits. For customers is not only about loyalty. is about money. procurement - more than
20 billion dollar. IBM procurement started in 1990, was a transformation that redefined all
the organization. The processes were transformed to be a technological pl